How To Choose The Right Clean Room Door

Clean rooms are much more than storage spaces. They are critical transition zones that maintain the exact pressure levels, temperature, and air quality required for the safe storage of controlled goods, whilst also preventing any forms of contamination. Even if products are only held there for a few days, these conditions must be strictly maintained at all times, and achieving this requires a clean room door that ticks all the right boxes

These specialised doors form a barrier between your controlled products, and the rest of your commercial or industrial facility, and here are the key design features to be on the lookout for when sourcing or replacing your clean room door:

Your RequirementsOur Clean Room High Speed Door
A Strong SealA tight seal to prevent external contaminants from entering the room.
Fast Operating SpeedsOur fastest system, with operating speeds of up to 2metres per second.
Prevent Airborne Pollution Wind load tested to category 5.
Temperature RegulatingCapable of maintaining stable internal climates, both hot and cold.
Self-Repairing SystemManufactured with a self-repairing system that automatically activates upon impact.

A Strong Seal 

A clean room door is, first and foremost, a barrier against contamination. 

Cosmetics, pharmaceuticals, electronics and more are all high-purity products that require a completely sterile storage space. If a single contaminant – a speck of dust or a stray microbe – enters these sealed-off areas, then the propagating bacteria can quickly render entire shipments unsuitable for distribution. 

The reality of storing these products presents huge compliance challenges, and there is no room for error. To truly seal your clean room, our doors come with stainless steel side and head columns that maintain a consistent seal around the perimeter with no gaps for contaminants to filter through. 

Fast Operating Speeds

The tight seal offered by our doors maintains stable conditions inside your clean room, but obviously, the purpose of a door is to open: and sooner or later, the seal will need to be broken in order to access your inventory.

Whilst this is unavoidable, it does not have to come with a risk of contamination. With a super fast roll up design, our Clean Room Door operates at speeds of up to 2 metres per second to minimise air exchange between the sterile storage space and the rest of your premises. 

This slashes the amount of time that the door is open for, but don’t let these high speeds cause you any concern. Our systems are engineered with an inverter drive to deliver a smooth start and a soft close for each cycle, dramatically reducing the risk of both derailments, and mechanical wear and tear. 

Prevent Airborne Pollution

Depending upon the location of your clean room, the risks to your controlled goods may persist even when the door is closed.

If these transition zones are located on the outskirts of your site, then the door that you install will need to be ready to handle a range of external conditions, including increased wind pressure. High winds can force outside air through the gaps between a door and the surrounding walls, especially if the wind loads reach Category 3, 4, or even 5, and if your premises often face severe weather, then you will be pleased to hear that our Clean Room Door has been wind load tested to Category 5. 

This is the highest performance class available and means that our doors are able to withstand winds of over 100 mph, so that no matter where your clean room is, the required conditions are maintained. 

Temperature Regulating

As well as having strict storage requirements, many of the products that are stored in your clean room may also be climate-sensitive. 

If they require specific temperatures and humidity levels to maintain their integrity then our doors can assist. Thanks to their fast speeds, only the minimal amount of temperature-controlled air is lost whilst the door is open, allowing your team to quickly move shipments around without destabilising the internal climate of the room. 

In addition to this rapid action, our Clean Room Doors also combine a tight seal (as already discussed) and their impressive integral insulation to minimise heat bleed whilst the door is closed. This is an invisible expense that might not be seen, but is certainly felt, especially if it leads to your shipments being compromised, so curb this unnecessary energy consumption altogether with our Clean Room Doors.

Self-Repairing System

All of these technical benefits make our High Speed Clean Room Doors the clear choice when selecting the right system for your storage facility; but what happens if the door breaks down or the system fails? 

Accidents can happen, and a misjudged maneuver or momentary mishap can have far-reaching consequences. As well as unscheduled downtime, a broken clean room door also results in the loss of controlled goods, a huge dent in your revenue, and an unfilled gap in the supply chain, so avoid them all with our self-repairing systems. 

If your door ever becomes dislodged by impact, this break-out system automatically activates and reinserts the door back into its guides. Just one open and close cycle is all that is needed for the door to recover its position and get straight back to protecting your products. 

Ready to Order Your Clean Room Door? 

Every one of our Clean Room Doors is manufactured in-house to your exact specifications and our highest standards. 

3 week fast track delivery is currently available, so contact us today to place your order and have your new door system installed by the end of summer. 

Save Your Business Time with a Turbo Roll High Speed Door

Here at UK Rapid Door Systems we specialise in manufacturing and installing energy efficient Turbo Roll High Speed Doors.

With prices starting from just £2,500 +VAT and a selection of RAL colours to choose from, our team at UK Rapid Doors will be pleased to provide advice and guidance regarding the most suitable high speed door for your premises. Just give us a call on 0121 565 6165 or email enquiries@ukrapiddoorsystems.co.uk to find out more information.

Operating at a speed of up to 1.5 metres per second, our carefully made doors help to save workers valuable time as they dramatically reduce the time spent waiting for conventional doors to open and close.

But what are the other key benefits of having a turbo roll high speed door fitted into your business premises? Let’s take a closer look at the top 5 features:

How a Zip Speed Door Can Improve Your Workflow

Within every industrial and commercial sector, whether logistics, retail, food, automotive or storage, it’s essential that an optimised workflow around entries and openings, or an efficient loading and unloading of goods is maintained.

High speed doors, such as a zip speed door, are valuable for efficient operations, as operating a slow door at crucial areas of traffic, can lead to a bottleneck and a slowed down workflow. Equally, if an obstruction should occur in or around the opening, a fast acting door would be able to easily and quickly recover and minimise disruption. Although a relatively new industrial and commercial door to the market, Zip Speed doors are seeing an increased uptake for usage across a range of environments – factories, warehouses, distribution centres, and cold storage facilities. Zip Speed doors provide a highly durable, resilient and efficient solution to enhance a fluid workflow across these different environments and ease pressure from high-traffic areas.

How does a Zip Speed door system work?zip speed industrial door

Zip, high speed doors can be used to optimise both exterior and interior openings, as they can tightly seal off your vicinity from harsh outdoor conditions and hygienically separate different sections within. Using latest technologies, Zip Speed doors feature an automated roll up design, simply slotting into compact free-standing side and head columns.

With a push of a button, either mounted beside the door or through a handheld remote device, the door will initiate, acting with a high speed for ease of use and efficiency. Zip Speed doors include options for motion detectors, to effectively respond to moving objects within or outside of the opening in all weather conditions. Additionally, induction loop detectors can be fitted so that the zip door reacts to stationary or moving vehicles. It will ignore pedestrians, so that inbound or outbound deliveries or goods can be transported smoothly and without stopping.

Boosting work performance

With increased efficiency, a Zip Speed door is an ideal system for busy industrial and commercial facilities, where time is valuable. In the event of an accident, where the door is dislodged on impact, an intelligently designed self-repairing system will be activated. The flexible zip, high speed door will recover its position with just one open and closing cycle, without damaging any obstructions. This makes them a reliable solution to minimise the impact of problems with workflow and the build-up of traffic.

As a strong, fast and durable door, Zip Speed doors reduce draughts and heat loss, so that desired temperatures can be maintained and energy savings can be made. This is why they are ideal for cold storage, clean room or food operations, where regulated temperatures and hygiene are critical to business. The Zip Speed doors will effectively keep out pests and vermin or dirt, as they are heavy-duty and have minimal opening time. As a highly resilient door, they are also wind load tested to category 5, providing greater protection for personnel and goods from extreme weather.

To find out how Zip Speed doors can improve your logistics and productivity, or to see our range of industrial high speed doors, please call us on 0121 565 6165, or email enquiries@ukrapiddoorsystems.co.uk.